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Clinical Applications of 3D Printing

Three-dimensional (3D) printing refers to a number of manufacturing technologies that create physical models from digital information. Radiology is poised to advance the application of 3D printing in health care because our specialty has an established history of acquiring and managing the digital information needed to create such models. The 3D Printing Task Force of the Radiology Research Alliance presents a review of the clinical applications of this burgeoning technology, with a focus on the opportunities for radiology. Topics include uses for treatment planning, medical education, and procedural simulation, as well as patient education. Challenges for creating custom implantable devices including financial and regulatory processes for clinical application are reviewed. Precedent procedures that may translate to this new technology are discussed. The task force identifies research opportunities needed to document the value of 3D printing as it relates to patient care.

Introduction

What began as a largely industrial tool to facilitate concept-to-prototype development, three-dimensional (3D) printing has evolved into a widely used technology, affecting many aspects of modern society. The term “3D printing” grew out of the research and development laboratories of the automotive and aerospace industries . The technology was developed throughout the 1980s and 1990s , and medical applications were initially reported in the early 2000s . Initially, these reports focused on custom prostheses , but as the technology improved, reports of using anatomic models for preoperative planning began appearing . Today, 3D printing continues to find new applications: customized eyeglasses can be printed to exact specifications , an increasing number of foods can be printed on demand , and there are plans to manufacture cars entirely using 3D printing .

Recent rapid growth of 3D printing in medicine has been staggering. A search of Pubmed.gov using the term “3D printing” yielded only six publications in the year 2000, 61 publications in 2010, and more than 1100 publications in 2016. To encourage continued growth of this technology, the National Additive Manufacturing Innovation Institute was launched in 2012 . Many professional societies have also advocated the use of this technology in medicine. For example, the Society for Manufacturing Engineers has a dedicated medical 3D printing workgroup . In 2016, the Radiological Society of North America formed the 3D Printing Special Interest Group. The 3D Printing Special Interest Group has already sponsored many educational sessions at the annual meeting and is committed to building evidence for clinical utility of 3D printing .

Undoubtedly, this topic has gained popularity because of the tremendous potential it offers to radiologists, our colleagues, and patients. If implemented correctly, 3D printing promises to improve patient care and enhance the relative contribution to that care by radiologists. Specifically, 3D printing can deliver personalized medicine based on the anatomic data radiologists acquire and interpret every day. Providing such a service offers a new way to interact with referring clinicians and a potential way radiology can demonstrate value in patient care.

Radiologists have witnessed the evolution of medical imaging that allows for 3D printing. Multiplanar imaging with computed tomography (CT) and magnetic resonance imaging gave rise to 3D reconstructions that improved the evaluation of complex anatomy . At its most basic level, 3D printing takes imaging data from the two dimensions of a computer screen to the three dimensions of the real world .

3D printing has been used in a wide range of healthcare settings including Cardiology , Cardiothoracic Surgery , Critical Care , Gastroenterology , General Surgery , Interventional Radiology , Neurosurgery , Ophthalmology , Oral and Maxillofacial Surgery , Orthopedic Surgery , Otolaryngology , Plastic Surgery , Podiatry , Pulmonology , Radiation Oncology , Transplant Surgery , Urology , and Vascular Surgery .

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Transforming Clinical Care

Treatment Planning

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Figure 1, Three-dimensional (3D)-printed model of a right orbital blowout fracture. 22-year-old man following an altercation. (a) Coronal reconstructions computed tomography (CT) image of the facial bones, which shows a right orbital blowout fracture involving the medial and inferior walls. (b) CT DICOM data used to create a stereolithography (STL) file (3D Slicer version 4.6, www.slicer.org ). (c) 3D-printed anatomic model of both orbits. (d) Photograph of the right orbit, which delineates the nature of the blowout fracture.

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Fracture fixation

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Figure 2, Three-dimensional (3D)-printed model of a tibial fracture nonunion. 42-year-old man 5 months following open reduction and internal fixation of a comminuted tibial fracture. (a, b) Coronal reconstruction computed tomography (CT) image of the tibia and fibula, which shows a healed fibula fracture and a reduced and internally fixated, non-united tibial fracture. (b) CT DICOM data used to create a stereolithography (STL) file (3D Slicer version 4.6, www.slicer.org ). Anterior (c) and posterior (d) photographs of a 3D-printed anatomic model of the tibia and fibula show the orientation of the tibial fracture nonunion.

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Resection of renal tumors

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Cardiovascular applications

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Customized Surgical Tools and Prostheses

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Surgical Tools

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Prostheses

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Maxillofacial prostheses

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Joint prostheses

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Patient Education

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Transforming Medical Education

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Anatomy Teaching

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Operative Rehearsal

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Figure 3, Aortic root model used as a training simulation for transcatheter aortic valve replacement (TAVR). Patient-specific models can be used to preoperatively size the TAVR stent. The model was fabricated using the Form 2 3D printer (Formlabs Inc, Somerville, MA) using standard resin.

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Applications in Radiology

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Research Directions

Bioprinting Revolution

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Figure 4, Three-dimensional (3D)-printed drug-eluting surgical meshes using fused deposition modeling. (a) Photograph of a 3D-printed surgical mesh printed using both polylactic acid and polycaprolactone. These two plastics were extruded together to create the proof-of-concept mesh variable pliability. (b) Antibiotic-eluting surgical mesh fragment shows inhibition of bacterial growth in plate culture.

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Research Opportunities for Radiology

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Challenges to Clinical Application of 3D Printing

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Financial Challenges

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Regulatory Challenges

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Medicolegal Challenges

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Conclusion

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Acknowledgment

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