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Steerable Catheter Microcoils for Interventional MRI

Rationale and Objectives

The aims of this study were to assess resistive heating of microwires used for remote catheter steering in interventional magnetic resonance imaging and to investigate the use of alumina to facilitate heat transfer to saline flowing in the catheter lumen.

Materials and Methods

A microcoil was fabricated using a laser lathe onto polyimide-tipped or alumina-tipped endovascular catheters. In vitro testing was performed on a 1.5-T magnetic resonance system using a vessel phantom, body radiofrequency coil, and steady-state pulse sequence. Resistive heating was measured with water flowing over a polyimide-tip catheter or saline flowing through the lumen of an alumina-tip catheter. Preliminary in vivo testing in porcine common carotid arteries was conducted with normal blood flow or after arterial ligation when current was applied to an alumina-tip catheter for up to 5 minutes.

Results

After application of up to 1 W of direct current power, clinically significant temperature increases were noted with the polyimide-tip catheter: 23°C/W at zero flow, 13°C/W at 0.28 cm 3 /s, and 7.9°C/W at 1 cm 3 /s. Using the alumina-tip catheter, the effluent temperature rise using the lowest flow rate (0.12 cm 3 /s) was 2.3°C/W. In vivo testing demonstrated no thermal injury to vessel walls at normal and zero arterial flow.

Conclusions

Resistive heating in current carrying wire pairs can be dissipated by saline coolant flowing within the lumen of a catheter tip composed of material that facilitates heat transfer.

Current applied to microcoils fabricated on an endovascular catheter tip can be used to steer a catheter within a clinical magnetic resonance (MR) imaging (MRI) scanner . The current applied induces a magnetic moment at the catheter tip, which experiences a torque in the presence of the scanner main magnetic field, producing remotely controllable deflections that can be used for navigating vessel turns and branches or holding the catheter tip in a specific orientation. The electric currents required to generate desired magnetic moments, however, can generate enough heat through resistive dissipation to cause temperatures unsafe for blood or vascular walls. Unwanted heating could also occur in the wires running down the lumen of the catheter due to field coupling with radiofrequency (RF) magnetic fields used for MRI.

The US Food and Drug Administration–recommended temperature rise due to the specific absorption rate (SAR) should not exceed 1°C on or in the head and 2°C in the torso and extremities . Beyond the well-known case of metallic implants that can cause heating hazards , several authors have investigated the specific case of metallic wires in the setting of interventional MRI . Most studies have shown that the SAR measured in the presence of a metallic wire can exceed the SAR limitation of 2 W/kg . Heating of conductive wires in the presence of RF magnetic fields can arise through electromagnetic field coupling to a long wire (eg, a guidewire), known as the antenna effect . The use of microcoils for remote control of catheter tip navigation, however, requires the application of direct current, which results in resistive heating. Resistive heating generated by these microcoils at the catheter tip has been shown to be higher than that produced by RF heating in previous experiments .

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Materials and methods

Microcoil Fabrication

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Figure 1, Image of microcoil solenoid (50 turns) fabricated with lithographic technique called laser lathe lithography, 5 mm long, and made of copper electroplated through a mask of photoresist to form a 50-μm-wide solenoidal trace approximately 15 μm thick with 50-μm spaces between turns, on a polyimide tube 1 mm in outer diameter.

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In Vitro Experimental Design

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Figure 2, Schematic diagram depicting experimental setup for testing microcoils on polyimide. The microcoil assembly is suspended inside a 0.25-inch polyethylene flow tube (inner diameter, 4 mm). The microcoil diameter is 1 mm, and a thermocouple is attached to the coil through an electrically insulating but thermally conducting film. The exposed area of the thermocouple is covered with a thermally insulating layer to ensure that it measures the temperature of the coil.

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Figure 3, Schematic depicting microcoil solenoid wound on alumina substrate, attached to catheter tip using Raychem heat-shrinkable tubing (which also acts as an insulator shielding blood from the heated coil). A second thermocouple 1 mm downstream of the end of the alumina tube is not shown.

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Microcoil-catheter Construction

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Then, 0.0508-mm (0.002-inch) wire was soldered to the 0.127-mm wire at the catheter tip and was fed through holes that had been drilled in the polyimide tube near the coil connection pads. The 0.0508-mm wires were then soldered to the coil connection pads. The microcoil assembly was next glued to the tip of the microcatheter and secured with heat-shrinkable tubing (Raychem, North Spring, TX). In the case of the microcoil on alumina, the heat-shrinkable tubing covered all but the distal end of the microcoil assembly, while in the case of the microcoil on polyimide, it covered only the proximal end of the microcoil assembly, leaving the microcoil in direct contact the surrounding fluid. The 0.127-mm copper wires at the microcatheter hub were connected to a five-pin or eight-pin electrical connector (a male telephone or Ethernet jack). The jack was plugged into a female connector on an electrical switch box (used to change the electrical polarity of the direct currents), which was connected to up to three direct current power supplies.

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Catheter Preparation for in Vivo Testing

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In Vivo Testing at 1.5 T

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In Vivo Imaging and Heating Experiments

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Table 1

Gross and Histologic Findings in Porcine CCAs After Testing of Alumina-tipped Microcatheters With Various Durations of bFFE Imaging and Microcoil Current Application

Current to Microcoils (mA) Duration of Current to Microcoils (seconds) Duration of bFFE Imaging (seconds) Gross and Histologic Findings Left CCA: normal arterial flow 300 30 30 No thrombus, no damage to arterial wall 300 60 60 No thrombus, no damage to arterial wall 300 300 300 No thrombus, no damage to arterial wall 0 0 30 No thrombus, no damage to arterial wall 0 0 60 No thrombus, minimal medial vacuolization likely within normal limits 0 0 300 No thrombus, poorly preserved specimen limits histologic evaluation Right CCA: zero arterial flow 300 30 30 No thrombus, no damage to arterial wall 300 60 60 No thrombus, no damage to arterial wall 300 300 300 No thrombus, no damage to arterial wall 0 0 30 Platelet and fibrin thrombus adjacent to endothelium, no damage to arterial wall 0 0 60 Platelet and fibrin thrombus adjacent to endothelium, no damage to arterial wall 0 0 300 Platelet and fibrin thrombus detached from endothelium, no damage to arterial wall

bFFE, balanced fast field echo; CCA, common carotid artery.

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Euthanasia and Postmortem Gross and Histologic Analyses

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Results

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Figure 4, Temperature versus power dissipated in the microcoil on a polyimide substrate, at four flow rates: 1.26, 1, 0.28, and 0 cm 3s. Each data point represents the long-time asymptote of a temperature versus time curve as the system equilibrates at each new power level.

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Figure 5, Temperature versus power dissipated in the microcoil on an alumina substrate, at three flow rates: 0.12, 0.25, and 0.48 cm 3s. Temperatures at the outer surface of the ceramic are given, as well as that of the effluent 1 mm beyond the end of the alumina. Flow, effluent temperature; ceramic, temperature of alumina.

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Discussion

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J=−κ⋅gradTbecomesJ=1/lπd=κΔT/x, J

=

κ

grad

T

becomes

J

=

1

/

l

π

d

=

κ

Δ

T

/

x

,

where the heat flux, J (W/m 2 ), is 1 W divided by the surface area of the microcoil, l π d , and grad T is the temperature difference between the outer (hotter) and inner (cooler) tube surfaces, Δ T , divided by the tube wall thickness, x . Δ T is the only unknown in this equation.

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Figure 6, A Helmholtz or “saddle”-shaped microcoil wound on the outer wall of a catheter, which creates a magnetic moment perpendicular to the catheter’s long axis.

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Conclusions

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References

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